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Dispersion Kneader

Dispersion Kneader

Uni-drive & ‘v’ belt model

SlachHydratecsHitech rigid and robust tilt discharge dispersion kneader/intensive mixer designed and developed for high quality and optimum mixing performance of rubber, plastic and other polymer with different ingredients with minimum power consumption. Engineered for easy maintenance featuring self-contained and floor mounted needs no foundation or grouting . The mixing chamber tilts at 140 degree angle for fast and easy discharge and loading of compound and easy cleaning for batch to batch consistency.

Models available
Conventional Dispersion Kneader
  • Single piece alloy steel casted rigid & robust main mixing chamber, end frame , pressure lid, hardened lips and hardchrome plated for longer working life.
  • Alloy steel mixing rotor, hard deposits through special grade material and hardchrome plated. The contour & geometry of rotor edges specifically designed and proved for optimum mixing performance, output and results .
  • Most effective, positive, self lubricating seals, (dust stop) designed to minimize to oxidization of chemical and dust.
  • Specifically designed heavy duty reliable multi-stage helical gearbox unit for lower power consumption.
  • Easy to use standard control- easy to use simplified panel controls with all basic functions. Safety interlock to protect operator & equipment. The batch is protected from over or under mixing with exclusive audible alarm.
  • Water jacketing in both the side plates for effective cooling of the chamber.
Fully Hydraulically Operated

Slachhydratecs Hi-tech Dispersion kneader fully hydraulically operated gives high dispersive mixing as the hydraulic ram exerts positive pressure on the batch and can be controlled accurately through valves. This results in high batch consistency. The discharge of the material is done through hydraulic cylinder with noise free operation.

Available Models 03 Ltrs to 250 Ltrs. On regular basis. Higher sizes on demand.

Salient Features:

  • Mixing through close loop
  • Main rotor drive – Hydraulic by way of high torque low speed hydraulic motor.
  • Feeding hopper- hydraulically operated with auto compensated hydraulic system
  • Compact construction – occupying less space. A complete integrated unit.
  • Minimum Maintenance due to lesser frictional machines.
  • Minimum operational cost due to single power pack motor.
  • No air compressor required.
  • Saving on power consumption.
Back feed & Front Discharge Model Features
  • Clean shopfloor as material is to be loaded from rear
  • Easy to handle raw material
  • Easy to operated panel , can be mounted on the back side of the machine
  • Bucket conveyor can be installed on front side of the machine to load the batch fro the kneader to mixing mill or twin screw hopper.
  • Easy to maintain
High Speed mixer
  • Less mixing time as compared to conventional kneader
  • Fully Plc operated (optional)
  • High efficiency temperature controlled rotors with tip cooled design
  • Driven pulley is solid high- density design to generate high shearing force and transmission effect. This reduces the power consumption during blending .
  • Better hopper design for efficient mixing of raw material.
Conventional Dispersion Kneader Technical Data
Models Total Volume Capacity in Ltrs. Total Batch Capacity (Kgs) Rear and Front Roror- RPM Main Motro (HP) Tilt Discharge System Tilting Angel (Degree) Titling Discharge Motor (HP) Optionally reqd. Air compressor HP/PSI/CFM App wt. of Machines (in Kgs.)
SHDX-DK-K3-3(03 Ltrs.) 7 3-4 32/27 5 Moterised Screw/Worm 125-140 1 1/125/5.3 1300
SHDX-DK-K3-5 (05 Ltrs.) 10 5-8 32/27 7.5 Gear Mechanism 125-140 1 2/125/8 1800
SHDX- DK-K3-10 (010 Ltrs.) 25 10-15 32/27 15 125-140 1 3/125/8 2700
SHDX-DK-K3-15(015 Ltrs.)     28 15-18 30/24.5 20 125-140 1 3/125/8 3100
SHDX-DK-K3-25 (025 Ltrs.) 45 25-38 30/24.5 40 125-140 3 3/125/10 6200
SHDX-DK-K3-40(040 Lts) 80 40-53 30/24.5 60 125-140 5 5/125/23 7500
SHDX-DK-K3-55(055 Ltrs) 125 55-80 30/24.5 75/100 125-140 5 7.5/125/24 8500
SHDX-DK-K3-75 170 75-105 30/24.5 100/125 125-140 5 7.5/125/24 9500
SHDX-DK-K3-100 (100 Ltrs.) 215 100-155 30/24.5 125/150 125-140 7.5 10/125/35 11500
SHDX-DK-K3-125 (125 Ltrs.) 250 125-180 30/24.5 150/175 125-140 10 15/125/57 13000
SHDX-DK-K3-150 (150 Ltrs.) 280 150-210 30/24.5 200 125-140 10 15/125/57 14500
High Speed Mixer Technical Data
Models SHEL-HS-DK-5L SHEL-HS-DK-25L SHEL-HS-DK-35L SHEL-HS-DK-5SL
Motor Range 15-20 HP 60-75 HP 75-100 HP 100-125 HP
Ttlt Motor 1 2 3 5
Compressor 2 3 3 5
Cooling Pump 0.5 1 1 1
Capacity 5-7 20-40 35-50 55-70
R.P.M. 43-35 43-35 43-35 43-35
Tilting Angel 125-140 125-140 125-140 125-140
Models SHEL-HS-DK-75L SHEL-HS-DK-100L SHEL-HS-DK-125L SHEL-HS-DK-150L
Motor Range 125-150 HP 150-10 HP 10-200 HP 200-250 HP
Tilt Motor 5 HP 7.5 HP 10 HP 10 HP
Compressor 5 HP 7.5 HP 10 HP 7.5 HP
Cooling Pump 1 2 2 3
Capacity 75-90 100-140 120-160 150-190
R.P.M. 43-35 43-35 43-35 43-35
Tilting Angel 125-140 125-140 125-140 125-140
Note:
  • Models can be changed due to Continuous Research & Development
  • Fully P.L.C. Controlled Models also available
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